喷漆品质管理

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1、Click to edit Master title style,,Click to edit Master text styles,,Second level,,Third level,,Fourth level,,Fifth level,,*,,*,,,喷漆品质管理,PAINTS QUALITY CONTROL,,,,,,,Prepared by: QSMC SQE Rick Miao,Oct 20 2003 revision 01,,,,,试漆,,试产渐进生产计划,（,SLR ）,PPAP,SIP,SOP,ready,送承认,量产渐进生产计划,（SLM),,RTS,量产,喷漆

2、量产前管制流程,稳定量产,直通率目标量产点检,,漆厂线上稽核,,,量产,SL,-,制程不良,P-chart,SQRC Review,,,试漆报告,CPK report,,,调漆及喷漆参数标准,PMP，SIP and SOP,试产前,SL,喷漆稽核,点检,喷漆周月报,-直通率目标,-周月品质改善,(3up chart and,painting monthly report,ISSUE,异常处理,-,DELL 5C report,-TFC SCAR,-LESSON LEARN,喷漆品质系统管理,喷漆制程管理流程,Thickness CPK,building,,Color match CPK,bui

3、lding,Safety launch building,,----co-work with paints suppliers try thickness Spec and CPK in.,--Trial run units min. 30pcs,--Fix the painting parameter.,----Painting applicators take care.,--Trail run min. 100pcs for yield rate,-- Yield rate meet target.,--Top 5 issue with FA and CA.,--co-work wit

4、h paints suppliers try,Painting color with tints adjustment,to in Spec.,--Trial run units min. 30pcs.,--Fix the painting tints ratio.,--Painting suppliers take care.,,,,,--co-work with paints suppliers try color and Thickness CPK >1.33.,--Trial run min. 3 lots(each lots 30pcs),--QSMC SQE involve eac

5、h CPK report,Review.,--All reliability should be passed.,,Painting Applicators Trail run process flowchart,Yield rate,building,,,CPK Continues,Trial Run building,--.color and thickness Spec and CPK. in,--.reliability testing passed.,--.yield rate can support RTS.,Trail run ok,--Before RTS 3K,trial r

6、un safety launch,-- After RTS 5K,MP safety launch.,-- Safety launch with issue highlight.,with FA and CA per day.,试漆,PROCSS,流程,Spec.,,PMP creation,Safety launch building,,----Color chip,----PDS and Cosmetic & testing Spec.,----Painting ratio viscosity Spec.,--Trail run min. 100pcs for yield rate,--

7、Yield rate meet target.,--Top 5 issue with FA and CA.,--Based on trail run result create,PMP.,--Painting ratio and viscosity parameter.,--FAI and IPQC check items.,--Flash time & oven temp. and time.,--Painting parameter.,--Reliability testing and color & film building.,,,,,--Co-work with TFC IQC to

8、 create SOP and SIP,--Customer Spec. and QC and process key point.,Painting Applicators Trail run system flowchart,Yield rate,building,,,SIP and SOP creation,--.color and thickness Spec and CPK. in,--.reliability testing passed.,--.yield rate can support RTS.,Trail run ok,--Before RTS 3K,trial run

9、safety launch,-- After RTS 5K,MP safety launch.,-- Safety launch with issue highlight.,with FA and CA per day.,试漆,SYSTEM,流程,Supplier Paint Safe Launch Status,Example of Reporting format,Corrective Action Tracking Log,Example of Reporting format,,,,Painting PMP,,,-The FPY targets are defined for each

10、 process and stages:,,-,SLR (Safe Launch Ramp) since system pilot build Mass production,,,,,,Build stage,,,,SLR(Q’ty:3K),,,,Mass production(Q’ty:5K),,,,Forming process,,,Injection,,,95.00%,,,96 .00%,,,Pressing,,,85.50%,,,90.00%,,,Die-casting Al/Zn/Mg,,,90%/90%/79%,,,95%/95%/87%,,,,Painting process,,

11、,Painting-plastic,,,86.00%,for one pass,,,88.00%,for one pass,,Painting-Metal/Mg,,,78.90%/75%,for one pass,,,83.00%/83%,for one pass,,,,Sub-ass’y process,,,Sub-ass’y(incl. Heat staking, gluing, etc.),,,96.00%,,,98.00%,,,,,,,,,,,,,2,nd,Tier Supplier Quality Gate of New Tooling,,Safety launch quality

12、goal,,,,,喷漆测试项目,SPCE,,,,喷漆量产前点检表,,,,Painting CPK report,,,,涂装试作参数记录,,,,,试漆报告,Dell,2K Monocoat with two applications,Operation Guide – Plastic,Pretreatment,2k Monocoat,DFT ≒ 10-15um,Baking,(30 mins@60C),,Baking,(30 mins@60C),,Packing,flash,Flash,,All information is given in good faith but users must

13、satisfy themselves that there are no,circumstances requiring additional information or precautions or the verification of details given,,EH10/02,,2k Monocoat,DFT ≒ 10-15um,Inspect,Defect,Yes,No,Yes#,No,2000,grit,sanding,Inspect,Defect,#This step is only allowed one time. If part is still defectiv

14、e after passing through the second application station,twice,, the part must be scrapped.,Total DFT will range from 20-45 microns.,Paints process flowchart,Dell,2K Monocoat with one Application,Operation Guide – Plastic,Pretreatment,With Mineral Spirits,2K Monocoat,DFT ≒ 20-30um,Baking,(,30mins@60C

15、,),Substrate Temp.,,flash,,All information is given in good faith but users must satisfy themselves that there are no,circumstances requiring additional information or precautions or the verification of details given,,EH10/02,,Scuff Sanding,With 2000grit,Clean,NO,Yes,Inspect,Defect,Package,No more t

16、han 1 time rework;,Total DFT 20-60 microns;,Dell need to confirm total DFT.,4. The process will be modified based on line condition.,,3-5,mins@Ambient,Cool Down2 Hrs later,4-48,hrs later,,XPM60360S:XPH80002:M850-59572,=4:1:1,Viscosity: 12—18 Seconds NK2#,Issue #,:,Issue Title,:,Date:,,Descriptio

17、n,:,,,Champion,:,,Containment,:,,,Root Cause,:,Corrective Action,:,Preventive Action,:,Verification:,,described sheet-,,,Characterize,Contain,,Cause,,Corrective Action,Closure,Blank form example,,,Green = Completed,,Yellow = Currently Working,,Red = Future Work,5C report,Blank form example,3-up Cha

18、rt,Blank form example,3-up Chart,柏拉圖月報也應填寫妥當並指出哪些問題點尚未解決.,這樣的方式將有助於確立方向使行動有所進展.,3-up chart,Blank form example,炉温曲线,Sample,30,分钟,Blank form example,漆厂漆技术产品资料,Blank form example,漆厂漆技术产品资料,Blank form example,漆厂,LINE SUVERY,,,,喷漆量产前点检表,,,,量产前,Building,系统,SQRC Review,Blank form example,P-chart Control,Bl

19、ank form example,品质不良分析流程,Blank form example,Lesson learn(,经验互享）,,谢谢观看,/,欢迎下载,BY FAITH I MEAN A VISION OF GOOD ONE CHERISHES AND THE ENTHUSIASM THAT PUSHES ONE TO SEEK ITS FULFILLMENT REGARDLESS OF OBSTACLES. BY FAITH I BY FAITH,内容总结,喷漆品质管理。PPAP,SIP,SOP。-制程不良P-chart。PMP，SIP and SOP。(3up chart and。-DELL 5C report。to in Spec.。--.reliability testing passed.。Die-casting Al/Zn/Mg。95%/95%/87%。88.00%for one pass。Sub-ass’y(incl. Heat staking, gluing, etc.)。DFT ≒ 10-15um。=4:1:1。Viscosity: 12—18 Seconds NK2#。Verification: described sheet-。Blank form example。谢谢观看/欢迎下载,